Impeller packer, cement valve bag filler, Impeller valve bag filler with ultrasonic sealing

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Introduction

An impeller valve bag filler with ultrasonic sealing is a specialized packaging system designed to fill valve bags with fine, dry powders quickly and efficiently, then seal the bags using ultrasonic technology.

How It Works:

1. Material Enters Hopper: Product is gravity-fed into a feed hopper.
2. Impeller Spins: A motor drives the impeller, forcing material into the bag through a filling spout.
3. Bag Clamp: A mechanical or pneumatic arm secures the valve bag to the filling spout.
4. Weight Control (Optional): Load cells or timers control the amount of product dispensed.
5. Ultrasonic Sealing: After filling, the valve bag is sealed using ultrasonic welding, which uses high-frequency vibrations to melt and bond the bag’s valve shut.

Applications of impeller valve bag filler

• Cement
• Fly ash
• Lime
• Silica
• Titanium dioxide
• Talcum powder

Technical Parameter:

Packing capacity: 3-5 bags / min (Note: different material packaging speed is different)

Weighing range: 25-50kg/bag

Accuracy:≦+/-200g/bag

Feeding method:Impeller feeding

Bag type:PE Valve bag

Bag size: to be informed by the buyer

Working power supply: 220V/3P

Working gas source: Air pressure ≥0.5-07Mpa

Air consumption 0.2m3/min

Main configuration and specifications:

Load cell:GENERAL MEASURE

Weight Controller:SIEMENS

Touch screen:MGCS

Low voltage electrical components:HONEYWELL

Solenoid valve:MAR

Ultrasonic heat sealing

Screw Conveyor with Feeding Hopper and Spiral Ribbon Mixer

The screw conveyor is of Φ165X3500mm, feeding material to the mixer. The outer and inner screw ribbon blade driven by high speed rotating shaft, mixing the material in maximum, inner screw ribbon blade forced the material to sides ,outer screw ribbon blade forced sides material to inward, mix the materials back and forth. In the same time, some material driven by screw ribbon do the radial motion, to form the convective mixing, so to achieve uniform mixing effect in relatively short time. The mixing time:10-15min/batch

Storage silo

The storage silo is of 1.5m³, store the finished material and prepare for the packing machine, which improves the efficiency highly.

Packing Machine

Valve type automatic dry mortar plant. 15-50kg/bag adjustable, the packing speed is 5-6s/bag. Fast packing speed, high weighing accuracy, high degree of automation, and simple operation.

Air Compressor

0.12m³, balance the air pressure, provide air source for packing machine for quick packing and broken arch of finish product hopper.